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Perwin Science and Technology Co,.Ltd
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Automatic Diagnostic Beverage Reagent Filling Line with Bottle Holder Separating

Product Details

Place of Origin: Qidong, Jiangsu

Brand Name: PERWIN

Certification: CE, ISO, GMP, UL, TUV, SGS

Model Number: PW-JSGX220

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: Export Standard Wooden Cases

Delivery Time: 60 working days

Payment Terms: TT

Supply Ability: 10pcs/month

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Specifications
Highlight:

Beverage Reagent Filling Line

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Automatic Diagnostic Reagent Filling Line

Production Line Features:
The Use Of Bottle Holders Save Time And Speed In Product Format Changeover, Making Production Smoother, Saving A Lot Of Labor Costs, And Is Extremely Cost-effective. Because There Are Four Specifications Of Bottles, Changing Specifications Is Troublesome
Bottle And Bottle Holder Separating:
The Clamping Conveyor Mechanism Automatically Separates The Bottle Body And The Bottle Holder. The Bottle Enters Another Conveyor Belt Along The Sliding Track, And The Bottle Holder Returns To The Bottle Insertion Station Along The Circulating Conveyor Bel
Cap Sorting Method:
Cap Vibration Bowl + Sound Insulation Cover
Main Low Voltage Electrical:
Schneider From France
Production Capacity Requirements:
28~40 Bottles/minute (according To Actual Test)
Pneumatic Components:
SMC From Japan
Main Motor:
ABB From Swiss
Measurement Method:
2 Peristaltic Pumps, Each Pump Is Controlled By An Independent Stepper Motor, And The Filling Accuracy Is ±1~2%. Setup And Operation On Touch Screen
Production Line Features:
The Use Of Bottle Holders Save Time And Speed In Product Format Changeover, Making Production Smoother, Saving A Lot Of Labor Costs, And Is Extremely Cost-effective. Because There Are Four Specifications Of Bottles, Changing Specifications Is Troublesome
Bottle And Bottle Holder Separating:
The Clamping Conveyor Mechanism Automatically Separates The Bottle Body And The Bottle Holder. The Bottle Enters Another Conveyor Belt Along The Sliding Track, And The Bottle Holder Returns To The Bottle Insertion Station Along The Circulating Conveyor Bel
Cap Sorting Method:
Cap Vibration Bowl + Sound Insulation Cover
Main Low Voltage Electrical:
Schneider From France
Production Capacity Requirements:
28~40 Bottles/minute (according To Actual Test)
Pneumatic Components:
SMC From Japan
Main Motor:
ABB From Swiss
Measurement Method:
2 Peristaltic Pumps, Each Pump Is Controlled By An Independent Stepper Motor, And The Filling Accuracy Is ±1~2%. Setup And Operation On Touch Screen
Description
Automatic Diagnostic Beverage Reagent Filling Line with Bottle Holder Separating

Product Description:

The reagent filler and capper is equipped with state-of-the-art components to ensure the accuracy and precision of the filling and capping process. Our PLC system is sourced from Siemens, a top-tier manufacturer from Germany, to guarantee the smooth operation of the equipment.

The cap sorting method used in this reagent filling capping machine is the Cap Vibration Bowl and Sound Insulation Cover. This ensures that the caps are sorted and fed into the equipment without any contamination or damage, ensuring the quality of the end product.

The filling method employed in this biochemical reagent filler is using two pumps to do follow-up filing. This ensures that the reagent is filled accurately and precisely, minimizing the risk of overfilling and underfilling. Our equipment is also capable of filling various bottle sizes, making it versatile for different production needs.

For flat (bigger) bottle labeling, the conveyor belt of the labeling machine has a certain inclination angle with the horizontal plane, and accessory stops are installed at regular intervals to facilitate bottle positioning. The barcode side label uses a reciprocating mechanism driven by a servo motor to apply the label flatly. This ensures that the label is applied accurately and neatly, enhancing the overall presentation of the product.

In conclusion, the Biochemistry Reagent Filling Capping and Labeling Line is an excellent investment for laboratories, pharmaceutical companies, and research institutions that prioritize accuracy, efficiency, and quality in their reagent production. With top-of-the-line components, reliable operation, and versatile capabilities, this equipment is an investment that will pay off in the long run.

 

Features:

  • Product Name: Diagnostic Reagent Filling Line
  • Inline: After The Bottle Enters Another Conveyor Belt From The Sliding Track, It Is Pushed Into A Set Of Angle Changing Modules Through A Set Of Pneumatic Mechanisms And Has An Inclination Angle With The Horizontal Plane, And Then Enters The Labeling Machine Conveyor Belt At The Same Angle.
  • Printer: Configuring Videojet VJ6330 Thermal Transfer Printing
  • Pneumatic components: SMC From Japan
  • Compressed air: 0.4~0.8MPA
  • Bottle feeding method: The Bottle Holder Is Pushed From The Circulating Conveyor Belt Into The Unpowered Track And Runs Intermittently. The Bottle Is Manually Inserted Into The Bottle Holder.
  • Features:
    • Reagent filler and capper
    • Biochemical reagent filler
    • Reagent filling capping machine
 

Technical Parameters:

Product Name Biochemistry Reagent Filling Capping Labeling Line
Actual Filling Volume 10ml, 40ml
Screw Capping Method Single Station Pre-capping + Single Station Capping (Servo Motor Control)
PLC Siemens from Germany
Printer Configuring Videojet VJ6330 Thermal Transfer Printing
Filling Method 2 Pumps Doing Follow-up Filing
Bottle Feeding Method The Bottle Holder Is Pushed From The Circulating Conveyor Belt Into The Unpowered Track And Runs Intermittently. The Bottle Is Manually Inserted Into The Bottle Holder.
Liquid Supply Method A Pipeline Infusion Pump Is Configured To Draw The Liquid From The Customer's Larger Liquid Supply Transfer Tank (or Preparation Tank), Send It To A Smaller Container (such As 10L), And Supply It To The Second Set Of Peristaltic Pumps At The Filling Station. In Order To Ensure The Stability Of The Flow And Velocity Of The Peristaltic Pump, A Weighing Platform Is Used To Control The High And Low Liquid Levels Of The Small Tank To Ensure The Filling Accuracy Of The Peristaltic Pump.
Main Customers Roche, Abbott, Nihon Khoden, Randox, Mindray etc.
Inline After The Bottle Enters Another Conveyor Belt From The Sliding Track, It Is Pushed Into A Set Of Angle Changing Modules Through A Set Of Pneumatic Mechanisms And Has An Inclination Angle With The Horizontal Plane, And Then Enters The Labeling Machine Conveyor Belt At The Same Angle.
Servo Motor Panasonic from Japan
 

Applications:

The PERWIN PW-JSGX220 Diagnostic Reagent Filling Line is a versatile and efficient machine that is ideal for filling, capping, and labeling diagnostic reagents. This Biochemistry reagent filling line is manufactured in Qidong, Jiangsu, and meets the highest standards of quality, safety, and performance. The machine is certified with CE, ISO, GMP, UL, TUV, SGS, and has a minimum order quantity of 1, with a negotiable price. It comes in export standard wooden cases and has a delivery time of 60 working days. Payment terms are TT, and the machine has a supply ability of 10pcs/month.

The main motor of this Diagnostic reagent filling machine is an ABB from Swiss, which ensures smooth and reliable operation. The bottle feeding method is efficient, as the bottle holder is pushed from the circulating conveyor belt into the unpowered track and runs intermittently. The bottle is manually inserted into the bottle holder. The measurement method uses 2 peristaltic pumps, each pump controlled by an independent stepper motor, and the filling accuracy is ±1~2%. Set up and operation are done on the touch screen, which makes it easy to adjust and monitor the machine.

The flat (bigger) bottle labeling is also efficient, as the conveyor belt of the labeling machine has a certain inclination angle with the horizontal plane, and accessory stops are installed at regular intervals to facilitate bottle positioning. The barcode side label uses a reciprocating mechanism driven by a servo motor to apply the label flatly. This ensures that the labels are applied accurately and without wrinkles or bubbles.

The bottle and bottle holder separating mechanism is also automatic, as the clamping conveyor mechanism automatically separates the bottle body and the bottle holder. The bottle enters another conveyor belt along the sliding track, and the bottle holder returns to the bottle insertion station along the circulating conveyor belt. This ensures that the bottles and bottle holders are separated efficiently and without damage.

The PERWIN PW-JSGX220 Diagnostic Reagent Filling Line is ideal for various occasions and scenarios, such as in pharmaceutical companies, research laboratories, and medical equipment manufacturers. It is perfect for filling diagnostic reagents, biochemistry reagents, and other liquids that require precise and efficient filling, capping, and labeling. Its advanced features and reliable performance make it an excellent choice for biochemistry reagent filling capping labeling line needs.

 

Customization:

PERWIN PW-JSGX220 is a high-quality biochemistry reagent filling machine, which can be customized to meet the specific needs of customers. The machine is manufactured in Qidong, Jiangsu, and has obtained CE, ISO, GMP, UL, TUV, and SGS certifications. The minimum order quantity is 1, and the price is negotiable. The machine is packaged in export standard wooden cases and has a delivery time of 60 working days. Payment terms are TT, and the supply ability is 10pcs/month.

The bottle feeding method of the biochemistry reagent filling machine is that the bottle holder is pushed from the circulating conveyor belt into the unpowered track and runs intermittently. The bottle is manually inserted into the bottle holder. After the bottle enters another conveyor belt from the sliding track, it is pushed into a set of angle changing modules through a set of pneumatic mechanisms and has an inclination angle with the horizontal plane. Then it enters the labeling machine conveyor belt at the same angle.

The liquid supply method of the biochemistry reagent filler can be customized according to the customer's needs. A pipeline infusion pump is configured to draw the liquid from the customer's larger liquid supply transfer tank (or preparation tank), send it to a smaller container (such as 10L), and supply it to the second set of peristaltic pumps at the filling station. In order to ensure the stability of the flow and velocity of the peristaltic pump, a weighing platform is used to control the high and low liquid levels of the small tank to ensure the filling accuracy of the peristaltic pump.

The cap taking method of the biochemistry reagent filling capping labeling line is that the cam mechanism drives the mechanical arm to automatically pick up and deliver the caps. The clamping conveyor mechanism automatically separates the bottle body and the bottle holder. The bottle enters another conveyor belt along the sliding track, and the bottle holder returns to the bottle insertion station along the circulating conveyor belt.

 

Support and Services:

The Diagnostic Reagent Filling Line product is backed by our comprehensive technical support and services to ensure optimal performance and efficiency. Our team of experts is available to provide assistance with equipment setup, installation, calibration, and troubleshooting.

We also offer training programs for operators and maintenance personnel to ensure proper usage and maintenance of the filling line. Our preventive maintenance services help to minimize downtime and extend the lifespan of the equipment.

In addition, we provide remote and onsite support for technical issues and repairs, as well as spare parts and consumables to keep the filling line running smoothly.

Our commitment to customer satisfaction extends beyond the sale of the product, as we strive to provide ongoing support and services for the lifetime of the equipment.

 

FAQ:

Q1: What is the brand name of the Diagnostic Reagent Filling Line?

A1: The brand name of this product is PERWIN.

Q2: What is the model number of the Diagnostic Reagent Filling Line?

A2: The model number of this product is PW-JSGX220.

Q3: Where is the Diagnostic Reagent Filling Line manufactured?

A3: This product is manufactured in Qidong, Jiangsu.

Q4: What certifications does the Diagnostic Reagent Filling Line have?

A4: This product has CE, ISO, GMP, UL, TUV, and SGS certifications.

Q5: What is the minimum order quantity for the Diagnostic Reagent Filling Line?

A5: The minimum order quantity for this product is 1.

Q6: Is the price of the Diagnostic Reagent Filling Line negotiable?

A6: Yes, the price of this product is negotiable.

Q7: How is the Diagnostic Reagent Filling Line packaged?

A7: This product is packaged in Export Standard Wooden Cases.

Q8: What is the delivery time for the Diagnostic Reagent Filling Line?

A8: The delivery time for this product is 60 working days.

Q9: What are the payment terms for the Diagnostic Reagent Filling Line?

A9: The payment terms for this product are TT.

Q10: What is the supply ability of the Diagnostic Reagent Filling Line?

A10: The supply ability of this product is 10pcs/month.

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