600mm Turntable Vial Filling Line with ±0.5% Accuracy

Product Description:

The main motor of the Vial Filling Production Line is ABB, providing a high-quality and powerful performance. The filling nozzle lifting is controlled by a cam mechanism that prevents liquid splashing, ensuring a smooth and accurate filling process. The double-station stoppering feature is also an important attribute of the Vial Filling Line. The mechanical arm sucks the rubber stoppers of the two channels respectively with negative pressure and swings 90° to press them on the bottle mouth. The partial stoppering and full stoppering process requirements can be completed as required.

The Vial Capping Machine in the production line is designed to cap vials quickly and efficiently. The machine is equipped with a mechanical arm that places the cap onto the vial and then tightens it, ensuring that each vial is properly sealed. The labeling machine is optional but can be added to the production line for labeling and packaging purposes.

The Vial Filling Line is also designed with security in mind. The main body of the filling and capping machine is equipped with a 304 stainless steel frame and tempered glass. The alarm information, door open shutdown, emergency stop device, and other safety features ensure that the machine is safe to use and operate.

In summary, the Vial Filling Line is a top-of-the-line vial filling system that is perfect for pharmaceutical and biotech companies. Its advanced features, including the main ABB motor, double-station filling and stoppering machine, and double-station capping machine, make it a reliable and efficient option for vial filling. The added safety features, such as the 304 stainless steel frame and tempered glass, ensure that the machine is secure and safe to use. Whether you need a partial stoppering or full stoppering process, the Vial Filling Line can meet all your requirements.

Features:

• Product Name: Vial Filling Line
• Full bunging : After Filling And Stoppering, It Directly Enters The Capping Machine For Capping
• Output: 60~80bpm
• Double station stoppering: The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required
• Capping unit: In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths; Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles
• Metering method: Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards)
• Vial Filling System
• Vial Filling Line Assembly

Technical Parameters:

Applications:

The PERWIN PW-HWGX220 vial filling production line is a top-of-the-line automated vial filler that is perfect for a variety of industries. With a place of origin in Qidong, Jiangsu, the vial filling machine boasts multiple certifications including CE, ISO, GMP, UL, TUV, and SGS. The minimum order quantity for this product is 1 and the price is negotiable. Export standard wooden cases are used for packaging and delivery time is estimated to be 60 working days.

The PERWIN PW-HWGX220 vial filling line is a high-quality piece of equipment that can handle a wide range of applications. With an output of 60~80bpm, this vial filling machine is perfect for high-volume production environments. The vial loading method is a 600mm turntable, making it easy to load and unload vials quickly and efficiently.

The capping torque on the touch screen (HMI) can be pre-set, allowing for precise and reliable capping. If the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping. This ensures that each vial is properly sealed and ready for use.

The capping unit on the PERWIN PW-HWGX220 vial filling line consists of two parts: pre-capping and capping. The double-station pre-capping feature allows mechanical arms to automatically pick up two bottle caps that have been sorted by the vibrating plate and put them on the bottle mouths of the two bottles corresponding to the star wheel station. The caps are then screwed onto the bottle mouths. The double-station screw cap is used to tighten the cap of the pre-screwed bottles. This ensures that each vial is properly sealed and ready for use.

The labeling machine on the PERWIN PW-HWGX220 vial filling line is a vertical round vial labeling machine equipped with a 600mm buffer turntable. This allows for quick and easy label roll changes without stopping upstream equipment. This feature maximizes productivity and ensures that the labeling process is as efficient as possible.

The PERWIN PW-HWGX220 vial filling line is a top-of-the-line automated vial filler that is perfect for a variety of industries. With the ability to handle high-volume production environments and a range of applications, this vial filling machine is a must-have for any production facility.

Support and Services:

The Vial Filling Line product includes technical support and services to ensure optimal performance and efficiency:

• Installation and commissioning
• Training for operators and maintenance personnel
• Preventative maintenance programs
• Remote technical support
• On-site technical support
• Upgrades and retrofits
• Spare parts and consumables