Product Details
Place of Origin: Qidong, Jiangsu
Brand Name: PERWIN
Certification: CE, ISO, GMP, UL, TUV, SGS
Model Number: PW-HWGX220
Payment & Shipping Terms
Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: Export Standard Wooden Cases
Delivery Time: 60 working days
Payment Terms: TT
Supply Ability: 10pcs/month
Compressed Air: |
0.4～0.7Mpa |
Production Line Composition: |
Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
Full Bunging: |
After Filling And Stoppering, It Directly Enters The Capping Machine For Capping |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
Capping Torque: |
Pre-set The Capping Torque On The Touch Screen (HMI), If The Torque Is Not Reached, The Servo Motor Will Automatically Tighten The Cap, When The Torque Is Reached Or Exceeded, The Servo Motor Will Automatically Stop Capping |
Laminar Flow Hood: |
Equipped With Two Sets Of Laminar Flow Hoods, Covering The Filling And Stoppering Area. If The Product Is A Sterile Product, A Set Of Laminar Flow Hoods (optional Function) Can Be Added To Cover The Partial Bunging Collection Station |
HMI: |
Schneider Or Siemens |
Filling Accuracy: |
±0.5% |
Compressed Air: |
0.4～0.7Mpa |
Production Line Composition: |
Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
Full Bunging: |
After Filling And Stoppering, It Directly Enters The Capping Machine For Capping |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
Capping Torque: |
Pre-set The Capping Torque On The Touch Screen (HMI), If The Torque Is Not Reached, The Servo Motor Will Automatically Tighten The Cap, When The Torque Is Reached Or Exceeded, The Servo Motor Will Automatically Stop Capping |
Laminar Flow Hood: |
Equipped With Two Sets Of Laminar Flow Hoods, Covering The Filling And Stoppering Area. If The Product Is A Sterile Product, A Set Of Laminar Flow Hoods (optional Function) Can Be Added To Cover The Partial Bunging Collection Station |
HMI: |
Schneider Or Siemens |
Filling Accuracy: |
±0.5% |
The Vial Filling Line comes equipped with a pre-set capping torque feature. This means that the capping torque can be set on the touch screen HMI. If the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping. This ensures that every vial is capped to the exact specifications required by the pharmaceutical company.
The Vial Filling Line is controlled by a PLC from either Schneider or Siemens. This ensures that the machine is reliable and easy to operate. The main motor is provided by ABB, a trusted name in the industry. This guarantees that the machine will run smoothly and without any issues.
In addition to the Vial Filling Machine, the Vial Filling Line also includes a Vial Labeling System. This system is designed to apply labels to the vials as they move along the packaging line. The labels can be customized to include information such as the product name, dosage, and expiration date. This ensures that every vial is properly labeled and ready for distribution.
The Vial Filling Line is an essential piece of equipment for any pharmaceutical company looking to streamline their production process. With its reliable filling and capping capabilities, as well as its efficient labeling system, this packaging line is sure to meet the needs of any pharmaceutical company. Whether you are filling vials with liquids or suspensions, the Vial Filling Line is the perfect solution for all your packaging needs.
Vial Filling Production Line, Vial Filling Machine, Vial Capping Machine
| Filling range | 0.5ml~10ml |
| Working process | Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station)→(products Which Were Frozen Drying Were Loaded On A 600mm Turntable) → Double-station Capping Machine (pre-screwing Cap + Capping) → (customer Option: 600mm Labeling Buffer Turntable + Small Round Vial Vertical Labeling Machine) |
| Pneumatic components | Festo Or SMC |
| Filling nozzle lifting | The Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing |
| Partial bunging | If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
| Production line composition | Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
| Metering method | Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards) |
| Filling accuracy | ±0.5% |
| Main motor | ABB |
| Security | The Main Body Of The Filling And Capping Machine Is Equipped With 304 Stainless Steel Frame And Tempered Glass. Alarm Information, Door Open Shutdown; Emergency Stop Device, Etc |
This technical parameter table describes the Vial Filling Line product. This Vial Packaging Line Assembly is used for filling vial bottles with a filling range between 0.5ml and 10ml. The working process includes several stations such as vial loading, argon filling, liquid filling, stoppering, detection and rejection, capping, and labeling. The pneumatic components are either Festo or SMC. The filling nozzle lifting is controlled by a cam mechanism to prevent liquid splashing. The filling accuracy is ±0.5%. The main motor is ABB. The security features of the machine include a 304 stainless steel frame and tempered glass, alarm information, door open shutdown, and an emergency stop device.
The PERWIN PW-HWGX220 Vial Filling Line is an essential equipment for vial packaging. It is an automated vial filler that can efficiently fill and cap vials for different industries. The product is manufactured in Qidong, Jiangsu, and has multiple certifications such as CE, ISO, GMP, UL, TUV, and SGS to ensure its quality and safety.
The minimum order quantity for the PERWIN PW-HWGX220 Vial Filling Line is 1, and the price is negotiable. The product is packaged in export standard wooden cases to ensure its safety during transportation. The delivery time for the product is 60 working days, and the payment terms are TT. The supply ability for the product is 10pcs/month.
The PERWIN PW-HWGX220 Vial Filling Line is composed of a turntable with a diameter of 600mm, a double-station filling and stoppering machine, a double-station capping machine, and a labeling machine (optional). The double station stoppering feature of the machine allows the mechanical arm to suck the rubber stoppers of the two channels respectively with negative pressure and swings 90° to press them on the bottle mouth. This makes it possible to complete partial stoppering and full stoppering process requirements as required. The capping unit of the machine is designed with two parts, pre-capping, and capping, to ensure the quality of capping. The double station pre-capping feature allows the mechanical arms to automatically pick up the two bottle caps sorted by the vibrating plate and put them on the bottle mouths of the two bottles corresponding to the star wheel station and screw the bottle caps onto the bottle mouths. The double station screw cap, on the other hand, is used to tighten the cap of the pre-screwed bottles.
The main body of the PERWIN PW-HWGX220 Vial Filling Line is equipped with a 304 stainless steel frame and tempered glass to ensure security. The product is also designed with an alarm information, door open shutdown, and emergency stop device to ensure safety during operation. The filling nozzle lifting feature of the machine is controlled by a cam mechanism that prevents liquid splashing during operation.
The PERWIN PW-HWGX220 Vial Filling Line is suitable for various industries that require vial packaging. It can be used for filling and capping different types of vials such as glass vials and plastic vials. The product is suitable for use in manufacturing plants, research laboratories, and pharmaceutical companies.
In conclusion, the PERWIN PW-HWGX220 Vial Filling Line is a reliable and efficient vial filling system that can help streamline the vial packaging process. It is a must-have equipment for industries that require vial packaging and ensures high-quality and safe packaging.
Our Vial Filling Line product technical support and services include:
- Installation support and consultation
- Operator training
- Preventative maintenance services
- Troubleshooting and repair services
- Spare parts and replacement components
- Upgrades and modifications to existing equipment
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