Product Details
Place of Origin: Qidong, Jiangsu
Brand Name: PERWIN
Certification: CE, ISO, GMP, UL, TUV, SGS
Model Number: PW-HWGX220
Payment & Shipping Terms
Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: Export Standard Wooden Cases
Delivery Time: 60 working days
Payment Terms: TT
Supply Ability: 10pcs/month
Filling Nozzle Lifting: |
The Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing |
Vial Volume: |
5ml And 10ml Glass Vials(filling From 0.5ml To 10ml) |
Capping Unit: |
In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths |
Filling Accuracy: |
±0.5% |
Output: |
60~80bpm |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
Double Station Stoppering: |
The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required |
PLC: |
Schneider Or Siemens |
Filling Nozzle Lifting: |
The Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing |
Vial Volume: |
5ml And 10ml Glass Vials(filling From 0.5ml To 10ml) |
Capping Unit: |
In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths |
Filling Accuracy: |
±0.5% |
Output: |
60~80bpm |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
Double Station Stoppering: |
The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required |
PLC: |
Schneider Or Siemens |
The Full Bunging feature of this Vial Filling System is an added benefit to your production line. Once your vials are filled and stoppered, they will directly enter the Capping Machine for capping. Our Capping Unit is designed to ensure quality capping. It consists of two parts: Pre-capping and Capping. The Double-station Pre-capping feature is equipped with mechanical arms that pick up the two bottle caps sorted by the vibrating plate and put them on the bottle mouths of the two bottles corresponding to the Star Wheel Station. The screwing of the bottle caps onto the bottle mouths is also carried out by the mechanical arms. The Double-station Screw Cap feature is designed to tighten the cap of the pre-screwed bottles effectively.
This Vial Filling System has a filling range of 0.5ml~10ml, making it a versatile tool for your production line. With an output of 60~80bpm, this Vial Filling Line is perfect for small to medium scale production needs.
Investing in this Vial Filling System means investing in a reliable tool that can help boost your production efficiency. With its Full Bunging and Capping features, you can assure that your vials are filled and capped properly. The Vial Filling System is also easy to operate, making it perfect for start-up businesses and companies looking to streamline their processes.
Get your own Vial Filling System today and experience the convenience of having an all-in-one vial filling, capping, and labeling machine.
This product is a Vial Filling Line Assembly that includes a Vial Sealing Machine and a Vial Capping Machine. The Vial Filling Line Assembly has the following features:
| Capping unit | In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths; Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles |
| Filling accuracy | ±0.5% |
| Labeling machine | Vertical Round Vial Labeling Machine, Equipped With A 600mm Buffer Turntable, Which Can Change The Label Roll Without Stopping The Upstream Equipment |
| Double station stoppering | The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required |
| Online detect | Leaked Filling, Detection And Rejection Of Bottles With No Bungs |
| Printer | Thermal Transfer Printer; Zebra; ZE500-4-3 300dpi |
| Security | The Main Body Of The Filling And Capping Machine Is Equipped With 304 Stainless Steel Frame And Tempered Glass. Alarm Information, Door Open Shutdown; Emergency Stop Device, Etc |
| Vial volume | 5ml And 10ml Glass Vials(filling From 0.5ml To 10ml) |
| Production line composition | Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
| Working process | Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station)→(products Which Were Frozen Drying Were Loaded On A 600mm Turntable) → Double-station Capping Machine (pre-screwing Cap + Capping) → (customer Option: 600mm Labeling Buffer Turntable + Small Round Vial Vertical Labeling Machine) |
The vial filling line is equipped with a capping torque feature that pre-sets the capping torque on the touch screen (HMI). If the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping. This ensures that the vials are securely sealed and prevents any leakage.
In addition, the vial filling line has an online detect feature that checks for leaked filling. It also detects and rejects bottles with no bungs. This feature ensures that only properly filled and sealed vials are shipped out to customers.
The vial filling line also comes with a thermal transfer printer, specifically a Zebra ZE500-4-3 300dpi printer, which can print labels for the vials. The pneumatic components are either Festo or SMC, which are both reliable and trusted brands in the industry. The minimum order quantity is 1 and the price is negotiable. The packaging details include export standard wooden cases.
Delivery time is 60 working days and payment terms are TT. The supply ability is 10pcs/month, making it a reliable option for businesses that need to fill a high volume of vials. The PERWIN PW-HWGX220 is the perfect vial sealing machine and vial capping machine for businesses that require precise and accurate vial filling.
The Vial Filling Line product technical support and services include:
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