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Perwin Science and Technology Co,.Ltd
Perwin Science and Technology Co,.Ltd
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Accurate Vial Filling And Sealing Line Schneider PLC/Siemens PLC Schneider HMI/Siemens HMI

Product Details

Place of Origin: Qidong, Jiangsu

Brand Name: PERWIN

Certification: CE, ISO, GMP, UL, TUV, SGS

Model Number: PW-HWGX220

Payment & Shipping Terms

Minimum Order Quantity: 1

Price: Negotiable

Packaging Details: Export Standard Wooden Cases

Delivery Time: 60 working days

Payment Terms: TT

Supply Ability: 10pcs/month

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Specifications
Highlight:
Metering Method:
Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards)
Partial Bunging:
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging
PLC:
Schneider Or Siemens
HMI:
Schneider Or Siemens
Double Station Stoppering:
The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required
Filling Method:
Positioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump
Printer:
Thermal Transfer Printer; Zebra; ZE500-4-3 300dpi
Filling Accuracy:
±0.5%
Metering Method:
Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards)
Partial Bunging:
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging
PLC:
Schneider Or Siemens
HMI:
Schneider Or Siemens
Double Station Stoppering:
The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required
Filling Method:
Positioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump
Printer:
Thermal Transfer Printer; Zebra; ZE500-4-3 300dpi
Filling Accuracy:
±0.5%
Description
Accurate Vial Filling And Sealing Line Schneider PLC/Siemens PLC Schneider HMI/Siemens HMI

Product Description:

One of the most notable features of this Vial Filling Machine is its filling accuracy, which is ±0.5%. This level of precision guarantees that each vial is filled with the exact amount of product specified, and there is no wastage or overfilling.
The working process of this Vial Packaging Line is straightforward and efficient. It starts with the Vial Loading on a 600mm Turntable, followed by double-station argon filling twice and liquid filling (10ml product filled in two times). After this, the Vial Filling Line moves to the double-station automatic stoppering and detection and rejection station. This station is designed to detect leaky filling and missing stoppers, ensuring that all vials are correctly filled and sealed. The half stoppering collection station is also available for customers to add to their Vial Packaging Line.
For products that require freezing and drying, the Vial Loading process starts again on a 600mm Turntable. The Vial Filling Line then moves to the double-station capping machine, which includes pre-screwing cap and capping. Customers who require labeling can add a 600mm labeling buffer turntable and small round vial vertical labeling machine.
The Vial Loading method for this Vial Filling Line is a 600mm Turntable, designed to increase efficiency and reduce downtime. This Vial Bottling Equipment is an excellent addition to any production line that requires high levels of accuracy, speed, and efficiency.

 

Features:

  • Product Name: Vial Filling Line
  • Capping unit:
    • In Order To Ensure The Quality Of Capping
    • This Unit Consists Of Two Parts: Pre-capping And Capping
    • Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths
    • Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles
  • Vial loading method: 600mm Turntable
  • Capping torque: Pre-set The Capping Torque On The Touch Screen (HMI), If The Torque Is Not Reached, The Servo Motor Will Automatically Tighten The Cap, When The Torque Is Reached Or Exceeded, The Servo Motor Will Automatically Stop Capping
  • Filling range: 0.5ml~10ml
  • Online detect: Leaked Filling, Detection And Rejection Of Bottles With No Bungs
  • Vial Labeling System
  • Vial Filling Production Line
  • Vial Filling Machine
 

Technical Parameters:

Pneumatic componentsFesto Or SMC
SecurityThe Main Body Of The Filling And Capping Machine Is Equipped With 304 Stainless Steel Frame And Tempered Glass. Alarm Information, Door Open Shutdown; Emergency Stop Device, Etc
Working processVial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station)→(products Which Were Frozen Drying Were Loaded On A 600mm Turntable) → Double-station Capping Machine (pre-screwing Cap + Capping) → (customer Option: 600mm Labeling Buffer Turntable + Small Round Vial Vertical Labeling Machine)
Filling nozzle liftingThe Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing
Full bungingAfter Filling And Stoppering, It Directly Enters The Capping Machine For Capping
Filling range0.5ml~10ml
Production line compositionTurntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional)
Filling methodPositioning Filling; In Order To Meet The Production Capacity, The 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump
HMISchneider Or Siemens
Compressed air0.4~0.7Mpa

Applications:

The PERWIN PW-HWGX220 Vial Filling Line is a top-of-the-line vial filling system that is ideal for a wide variety of applications. This vial filling machine is designed to handle vials with a volume of 5ml and 10ml glass vials, filling from 0.5ml to 10ml. The system is equipped with a turntable with a diameter of 600mm, a double-station filling and stoppering machine, a double-station capping machine, and a labeling machine (optional).
Whether you are filling vials for pharmaceutical, biotech, or cosmetic applications, the PERWIN PW-HWGX220 Vial Filling Line is the perfect solution. This vial filling machine is manufactured in Qidong, Jiangsu, and is certified by CE, ISO, GMP, UL, TUV, and SGS. The minimum order quantity for this product is 1, and the price is negotiable. The packaging details include export standard wooden cases, and the delivery time is 60 working days. Payment terms are TT, and the supply ability is 10pcs/month.
The PERWIN PW-HWGX220 Vial Filling Line is equipped with a Schneider or Siemens PLC and HMI, ensuring accurate and reliable operation at all times. The capping torque can be pre-set on the touch screen (HMI), and if the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping.
The vial filling machine is perfect for a variety of product application occasions and scenarios, including:

  • Pharmaceuticals: This vial filling system is ideal for filling and sealing vials with various pharmaceutical products. The system can fill vials with a volume of 5ml and 10ml glass vials, filling from 0.5ml to 10ml with precision and accuracy.
  • Biotech: The PERWIN PW-HWGX220 Vial Filling Line is perfect for biotech applications that require precise filling and sealing of vials. The system is designed to handle a wide range of products and can fill vials with a variety of volumes.
  • Cosmetics: This vial filling machine is also ideal for filling and sealing vials with cosmetic products. The system can handle vials with a volume of 5ml and 10ml glass vials, filling from 0.5ml to 10ml, making it a versatile solution for a wide range of cosmetic products.

Overall, the PERWIN PW-HWGX220 Vial Filling Line is a reliable and efficient vial filling machine that is perfect for a variety of applications. Whether you are in the pharmaceutical, biotech, or cosmetic industry, this vial filling system is the perfect solution for all your filling and sealing needs.

 

Support and Services:

The Vial Filling Line product comes with comprehensive technical support and services to ensure that your equipment is running at peak performance. Our team of technical experts is available to assist with installation, start-up, training, and troubleshooting. We also offer preventative maintenance programs, spare parts support, and upgrades to keep your equipment running efficiently and effectively. Contact us to learn more about how we can support your Vial Filling Line.

 

FAQ:

Q1: What is the brand name of the vial filling line?
A1: The brand name of the vial filling line is PERWIN.
Q2: What is the model number of the vial filling line?
A2: The model number of the vial filling line is PW-HWGX220.
Q3: Where is the vial filling line manufactured?
A3: The vial filling line is manufactured in Qidong, Jiangsu.
Q4: What certifications does the vial filling line have?
A4: The vial filling line has CE, ISO, GMP, UL, TUV, and SGS certifications.
Q5: What is the minimum order quantity for the vial filling line?
A5: The minimum order quantity for the vial filling line is 1. The price is negotiable, and the packaging details are export standard wooden cases. The delivery time is 60 working days, and the payment terms are TT. The supply ability is 10pcs/month.

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