Product Details
Place of Origin: Qidong, Jiangsu
Brand Name: PERWIN
Certification: CE, ISO, GMP, UL, TUV, SGS
Model Number: PW-HWGX220
Payment & Shipping Terms
Minimum Order Quantity: 1
Price: Negotiable
Packaging Details: Export Standard Wooden Cases
Delivery Time: 60 working days
Payment Terms: TT
Supply Ability: 10pcs/month
Filling Nozzle Lifting: |
The Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing |
Working Process: |
Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station) |
Metering Method: |
Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards) |
Production Line Composition: |
Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
Pneumatic Components: |
Festo Or SMC |
Filling Accuracy: |
±0.5% |
Capping Unit: |
In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
Filling Nozzle Lifting: |
The Cam Mechanism Controls The Lifting Of The Filling Nozzle To Prevent Liquid Splashing |
Working Process: |
Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station) |
Metering Method: |
Four-channel Longer DPOFLEXTM PFS Precision Peristaltic Pump; Filling 30µl~10ml; Accuracy Is ±0.5%; Each Channel Can Be Set And Adjusted Independently; 7-inch High-definition LCD Screen. (21 CFR Part 11 And EU Annex 11 Standards) |
Production Line Composition: |
Turntable With A Diameter Of 600mm → Double-station Filling And Stoppering Machine → Double-station Capping Machine → Labeling Machine (Optional) |
Pneumatic Components: |
Festo Or SMC |
Filling Accuracy: |
±0.5% |
Capping Unit: |
In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths |
Partial Bunging: |
If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
One of the key features of the Vial Filling Line is the double station stoppering system. The mechanical arm sucks the rubber stoppers of the two channels respectively with negative pressure and swings 90° to press them on the bottle mouth. The partial stoppering and full stoppering process requirements can be completed as required. This feature ensures that the vials are sealed tightly and prevents any contamination during the filling and capping process.
The Vial Filling Line is also equipped with a capping torque system. The pre-set capping torque can be set on the touch screen (HMI). If the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping. This feature ensures that the caps are tightened to the correct level, preventing any leakage or contamination.
The Vial Filling Line requires compressed air, which should be set at 0.4～0.7Mpa. The system is also equipped with a PLC system, which can be either Schneider or Siemens. This ensures that the system is reliable and efficient, providing consistent performance. The system also includes a thermal transfer printer, which is the Zebra ZE500-4-3 300dpi. This printer is designed to print high-quality labels, ensuring that the vials are labeled accurately and clearly.
In conclusion, the Vial Filling Line is an innovative packaging solution that is designed to meet the needs of pharmaceutical companies. Its double station stoppering system and capping torque system ensure that the vials are sealed tightly, preventing any contamination or leakage. The system requires compressed air and is equipped with a reliable and efficient PLC system. The thermal transfer printer ensures that the vials are labeled accurately and clearly, providing a complete packaging solution for pharmaceutical companies.
This Vial Filling Line product is a comprehensive solution for vial bottling equipment, vial labeling system, and vial filling system. It features a PLC from Schneider or Siemens, a filling accuracy of ±0.5%, and a cam mechanism for lifting the filling nozzle to prevent liquid splashing. The printer is a Zebra thermal transfer printer, ZE500-4-3 300dpi. The metering method is a four-channel Longer DPOFLEXTM PFS precision peristaltic pump, with each channel independently adjustable and featuring a 7-inch high-definition LCD screen. This product meets 21 CFR Part 11 and EU Annex 11 standards.
| Filling method | Positioning Filling; 10ml Specification Product Is Filled Twice, 5ml Each Time, Each Time Is Filled By An Independent Peristaltic Pump |
| HMI | Schneider Or Siemens |
| Main motor | ABB |
| Partial bunging | If The Product Is To Be Freeze-dried, It Needs To Be Collected In Trays After Partial Bunging |
| Working process | Vial Loading On 600mm Turntable→Double-station Argon Filling Twice And Liquid Filling (10ml Product, Filled In Two Times)→Double-station Automatic Stoppering + Detection And Rejection Station (leaky Filling, No Stopper)→(half Stoppering Collection Station)→(products Which Were Frozen Drying Were Loaded On A 600mm Turntable) → Double-station Capping Machine (pre-screwing Cap + Capping) → (customer Option: 600mm Labeling Buffer Turntable + Small Round Vial Vertical Labeling Machine) |
| Online detect | Leaked Filling, Detection And Rejection Of Bottles With No Bungs |
| Capping unit | In Order To Ensure The Quality Of Capping: This Unit Consists Of Two Parts: Pre-capping And Capping; Double-station Pre-capping: The Mechanical Arms Automatically Pick Up The Two Bottle Caps Sorted By The Vibrating Plate And Puts Them On The Bottle Mouths Of The Two Bottles Corresponding To The Star Wheel Station And Screw The Bottle Caps Onto The Bottle Mouths; Double-station Screw Cap: Tighten The Cap Of The Pre-screwed Bottles |
| Full bunging | After Filling And Stoppering, It Directly Enters The Capping Machine For Capping |
| Printer | Thermal Transfer Printer; Zebra; ZE500-4-3 300dpi |
| Double station stoppering | The Mechanical Arm Sucks The Rubber Stoppers Of The Two Channels Respectively With Negative Pressure And Swings 90° To Press Them On The Bottle Mouth. Partial Stoppering And Full Stoppering Process Requirements Can Be Completed As Required |
The PERWIN PW-HWGX220 Vial Filling Line is a high-quality product that can be used in a variety of occasions and scenarios. This vial filling machine is perfect for the pharmaceutical industry, as it is designed to fill vials with liquid medications. The machine is capable of filling up to 220 vials per minute, making it a great choice for large-scale production.
The vial filling machine is equipped with an online detect feature, allowing for the detection and rejection of bottles with no bungs. This ensures that only properly sealed bottles are filled with medication. The capping torque can be pre-set on the touch screen (HMI), and if the torque is not reached, the servo motor will automatically tighten the cap. When the torque is reached or exceeded, the servo motor will automatically stop capping. This ensures that each bottle is tightly sealed with the correct amount of torque.
The vial filling line also includes a vial labeling system. The vertical round vial labeling machine is equipped with a 600mm buffer turntable, which can change the label roll without stopping the upstream equipment. This allows for a smooth and efficient labeling process. The labeling machine is optional, but if included, it can label up to 220 vials per minute.
The vial filling line is designed to be used in a sterile environment. It is equipped with two sets of laminar flow hoods, covering the filling and stoppering area. If the product is a sterile product, a set of laminar flow hoods (optional function) can be added to cover the partial bunging collection station. This ensures that the medication remains sterile throughout the filling process.
The production line composition includes a turntable with a diameter of 600mm, a double-station filling and stoppering machine, a double-station capping machine, and a labeling machine (optional). The minimum order quantity for this product is 1, and the price is negotiable. Packaging details include export standard wooden cases, and delivery time is 60 working days. Payment terms are TT, and supply ability is 10pcs/month. This vial filling line is CE, ISO, GMP, UL, TUV, and SGS certified, ensuring that it meets the highest standards of quality and safety.
The Vial Filling Line product technical support and services include:
Q1: What is the brand name of this product?
A1: The brand name of this product is PERWIN.
Q2: What is the model number of this product?
A2: The model number of this product is PW-HWGX220.
Q3: Where is this product made?
A3: This product is made in Qidong, Jiangsu.
Q4: What certifications does this product have?
A4: This product is certified with CE, ISO, GMP, UL, TUV, and SGS.
Q5: What is the minimum order quantity for this product?
A5: The minimum order quantity for this product is 1.
Q6: Is the price of this product negotiable?
A6: Yes, the price of this product is negotiable.
Q7: What are the packaging details of this product?
A7: The packaging details of this product are export standard wooden cases.
Q8: How long will it take to deliver this product?
A8: It will take 60 working days to deliver this product.
Q9: What are the payment terms for this product?
A9: The payment terms for this product are TT.
Q10: What is the supply ability of this product?
A10: The supply ability of this product is 10pcs/month.
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